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Rectangular Metal Compensator

Rectangular Metal Compensator

A rectangular metal expansion joint, also known as a rectangular corrugated expansion joint, is a flexible compensation element specifically designed for rectangular cross-section pipes and ducts. Its core relies on the elastic deformation of stainless steel corrugated plates to absorb thermal expansion and contraction, vibration, and installation deviations, protecting the pipeline network and equipment.

Rectangular Metal Compensator
Rectangular Metal Compensator
Rectangular Metal Compensator
Rectangular Metal Compensator
Rectangular Metal Compensator

Structural Composition

1. Corrugated Pipe Body (Core): Multi-layer stainless steel (304/316L), U-shaped corrugations; the more corrugations, the greater the compensation.

2. End Pipe/Flange: Connects to the pipeline, ensuring sealing and strength.

3. Limiting Rod/Frame: Controls the compensation amount, prevents instability, and withstands pressure thrust.

Working Principle

Rectangular-metal-compensator-10

Utilizing the elastic deformation of the metal corrugations:

Axial: Absorbs thermal expansion and contraction of the pipeline.

Lateral: Absorbs installation and foundation settlement due to left/right/up/down offset.

Angular: Absorbs equipment vibration and pipeline torsional deformation with small-angle deflection.

Performance Characteristics

1. Multi-dimensional Compensation: Simultaneously absorbs axial, lateral, and angular displacements.

2. Corrosion Resistance: 316L/duplex steel is suitable for corrosive media such as flue gas, acids, and alkalis.

3. Vibration and Noise Reduction: Flexible structure blocks vibration transmission, reducing fan/equipment noise.

4.Reliable Sealing: All-metal welding eliminates the risk of leakage.

 

Application Scope

1. Power Industry: Boiler flues in thermal power plants, desulfurization and denitrification ducts, air preheater connecting pipes.

2. Metallurgy: Blast furnace hot blast ducts, sintering machine flues, dust removal systems.

3. Chemical Industry: Waste gas treatment, process ventilation, high-temperature tail gas ducts.

4. HVAC/Municipal: Air conditioning supply and exhaust in large shopping malls/high-speed rail stations, subway ventilation ducts.

5. Building Materials/Environmental Protection: Cement plant kiln tail flues, waste incineration plant exhaust ducts.

 

Selection Considerations

1. Cross-sectional Dimensions: Matching pipe length × width.

2. Compensation Amount: Axial/lateral/angular displacement values.

3. Operating Conditions: Temperature, pressure, media corrosivity.

4. Wave Number/Waveform: Selected according to compensation amount and stiffness requirements.

 

Technical Specifications

Rectangular-metal-compensator-11

 

label Nominal diameter DN A B L B1 L1 weight(kg) Drawing number
mm Overall drawing of rectangular three-wave compensator Rectangular wave node
DO6501 300×400 300 400 609 526 709 54.0 DO6501-01 DO6501-02
DO6502 300×500 500 809 60.1 DO6502-01 DO6502-02
DO6503 300×600 600 909 66.3 DO6503-01 DO6503-02
DO6504 300×700 700 1009 72.4 DO6504-01 DO6504-02
DO6505 400×500 400 500 709 809 66.3 DO6505-01 DO6505-02
DO6506 400×600 600 909 72.4 DO6506-01 DO6506-02
DO6507 400×700 700 1009 78.8 DO6507-01 DO6507-02
DO6508 400×800 800 1109 85.0 DO6508-01 DO6508-02
DO6509 500×600 500 600 809 909 78.8 DO6509-01 DO6509-02
DO6510 500×800 800 1109 91.1 DO6510-01 DO6510-02
DO6511 500×900 900 1209 97.5 DO6511-01 DO6511-02
DO6512 500×1000 1000 913 536 1413 156 DO6512-01 DO6512-02
DO6513 600×700 600 700 909 526 1009 91.1 DO6513-01 DO6513-02
DO6514 600×800 800 1109 97.5 DO6514-01 DO6514-02
DO6515 600×900 900 1013 536 1313 156 DO6515-01 DO6515-02
DO6516 700×500 700 500 809 526 1009 85.0 DO6516-01 DO6516-02
DO6517 700×700 700 1009 1009 97.5 DO6517-01 DO6517-02
DO6518 700×800 800 1113 1213 156 DO6518-01 DO6518-02
DO6519 800×800 800 800 1213 536 1213 165.1 DO6519-01 DO6519-02
DO6520 800×1200 1200 1613 202.0 DO6520-01 DO6520-02
DO6521 800×1600 1600 2013 228.9 DO6521-01 DO6521-02
DO6522 900×400 900 400 709 526 1209 91.1 DO6522-01 DO6522-02
DO6523 900×700 700 1113 536 1313 165.1 DO6523-01 DO6523-02
DO6524 900×1200 1200 1313 1613 211.1 DO6524-01 DO6524-02
DO6525 1000×600 1000 600 1013 586 1413 165.1 DO6525-01 DO6525-02
DO6526 1000×700 700 1113 174.4 DO6526-01 DO6526-02
DO6527 1000×800 800 1213 183.5 DO6527-01 DO6527-02
DO6528 1000×1000 1000 1413 202.0 DO6528-01 DO6528-02
DO6529 1200×600 1000 600 1013 1613 183.5 DO6529-01 DO6529-02
DO6530 1200×700 700 1113 192.5 DO6530-01 DO6530-02
DO6531 1200×800 800 1213 202.0 DO6531-01 DO6531-02
DO6532 1200×1000 1000 1413 220.4 DO6532-01 DO6532-02
DO6533 1200×1200 1200 1613 238.9 DO6533-01 DO6533-02
DO6534 1400×700 1400 700 1113 1813 211.1 DO6534-01 DO6534-02
DO6535 1400×800 800 1213 220.4 DO6535-01 DO6535-02
DO6536 1400×900 900 1313 229.5 DO6536-01 DO6536-02
DO6537 1400×1000 1000 1413 238.9 DO6537-01 DO6537-02
DO6538 1400×1200 1200 1613 257.0 DO6538-01 DO6538-02

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