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Large-Flanged Rubber Expansion Joints

Large-Flanged Rubber Expansion Joints

Large-flange rubber expansion joints are an improved version of ordinary rubber expansion joints designed to prevent pull-out. The core features are an extra-large flange at both ends of the rubber sphere (fully covering the flange face) + a metal slip-on flange. They offer strong high-pressure sealing, pull-out resistance, and excellent vibration damping, making them the preferred flexible expansion joint for pump rooms, high-pressure pipelines, and large-diameter pipe networks.

Large-Flanged Rubber Expansion Joints
Large-Flanged Rubber Expansion Joints
Large-Flanged Rubber Expansion Joints
Large-Flanged Rubber Expansion Joints
Large-Flanged Rubber Expansion Joints
Large-Flanged Rubber Expansion Joints

Structural Composition

1. Rubber Sphere: Inner rubber (media resistant) + multi-layer polyester cord/steel wire reinforcement layer (pressure bearing) + outer rubber (aging resistant); Material: Natural rubber NR, EPDM, Nitrile rubber NBR, Neoprene rubber CR.

2. Large Flange: Both ends of the sphere are 90° outward-flangeed, fully covering the flange face, matching the flange outer diameter, and equipped with bolt holes.

3. Metal Slip-on Flange: Carbon steel/stainless steel, fitted onto the outside of the flange, bolted for fastening.

4. Limiting Tie Rod (Optional): For high-pressure/large-diameter applications, preventing excessive stretching and pull-out.

Working Principle

Large-flange-rubber-expansion-joint-10

Multi-directional Displacement Compensation: The elastic deformation of the sphere absorbs axial (±20–50mm), lateral, and angular displacements, solving problems related to thermal expansion and contraction and foundation settlement.

Full-coverage Sealing: The flange 100% covers the flange sealing surface, and the bolts are tightened evenly, preventing leakage and eliminating the risk of "necking" under high pressure.

Vibration Reduction and Noise Reduction: The high elasticity of the rubber isolates the vibration of the water pump/equipment, reducing noise by 20–30dB and protecting the pipeline network and equipment.

Anti-pull-out: The flange and flange are locked together, preventing detachment under high pressure (PN16–PN25), and the tensile strength is 40%+ higher than that of ordinary expansion joints.

Core Features

1. Enhanced Sealing: Fully enclosed flange, large sealing area, uniform stress, zero leakage, suitable for PN16–PN25 high pressure.

2. Anti-Pull-Out: Flanged flange + interlocking flange prevents detachment under high pressure, eliminating the "burst" hazard of ordinary expansion joints.

3. Large Compensation: Axial compensation 20–50mm, deflection angle ≤15°, suitable for complex displacements.

4. Easy Installation: Rotatable loose flange, no welding required, easy to align holes, quick assembly and disassembly.

 

Application Scenarios

1. Pump Rooms/Pump Stations: Pump inlet and outlet (vibration prevention, anti-pull-out, noise reduction).

2. High-Pressure Pipelines: Municipal water supply, long-distance water transmission, chemical/oil high-pressure pipelines.

3. Large-Diameter Pipelines: Main pipelines above DN200, high-rise water supply (with fixed brackets).

4. Vibration/Settlement Scenarios: Compressor and fan outlets; building settlement joints, pipelines crossing roads.

5. Wastewater treatment/seawater: EPDM/chloroprene rubber is compatible with acids, alkalis, and seawater corrosion.

 

Technical Specifications

Large-flange-rubber-expansion-joint-11

 

Nominal diameter DN Length L Axial displacement mm Radial displacement mm Offset displacement mm
mm inch Type A Type B Type A Type B Type A Type B
elongation compression elongation compression
32 95 6 10     9   ±7.5°  
40 95 7 10     9   ±7.5°  
50 2 105 7 10     10   ±7.5°  
65 115 7 13     11   ±7.5°  
80 3 135 8 15     12   ±7.5°  
100 4 150 10 19     13   ±7.5°  
125 5 165 12 19     13   ±7.5°  
150 6 180 12 20     14   ±7.5°  
200 8 210 16 25 30 35 22 25 ±7.5° ±10°
250 10 230 16 25 30 40 22 25 ±7.5° ±12°
300 12 245 16 25 30 40 22 25 ±7.5° ±12°
350 14 255 16 25 35 45 22 30 ±7.5° ±12°
400 16 255 16 25 35 45 22 30 ±7.5° ±12°
450 18 255 16 25 36 47 22 30 ±7.5° ±12°
500 20 255 16 25 36 48 22 30 ±7.5° ±12°
600 24 260 16 25 40 50 22 33 ±7.5° ±12°
700 28 260 16 25 40 55 22 33 ±7.5° ±12°
750 30 260     40 55   33 ±7.5° ±12°
800 32 260 16 25 45 55 22 35 ±7.5° ±12°
900 36 260 16 25 45 55 22 35 ±7.5° ±12°
1000 40 260 16   45 60 22 35 ±7.5° ±12°
1100 44 300     45 60   35 ±7.5° ±12°
1200 48 300 16 25 50 60 24 38 ±7.5° ±10°
1300 52 300     50 60   38 ±7.5° ±10°
1400 56 350 18 25 50 70 24 40 ±7.5° ±10°
1500 60 350     60 70   40 ±7.5° ±10°
1600 64 350 18 25 60 70 24 46 ±7.5° ±10°
1800 72 400 18 25 60 75 24 48 ±7.5° ±10°
2000 80 450 18 25 70 75 25 50 ±7.5° ±10°
2200 88 500 18 25 70 80 25 60 ±7.5° ±10°
2400 96 500 18 25 80 80 25 60 ±7.5° ±10°

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